Box-Build Assembly

What We Build

Complete System Integration:

• PCB assembly into enclosures and housings
• Cable assembly and internal wiring
• Display and user interface integration
• Sensor mounting and calibration

Device Programming:

• Microcontroller and FPGA programming
• Firmware loading and verification
• Device configuration and parameter setting
• Serial number and calibration data entry

Protection and Finishing:

• Conformal coating application (manual process)
• Environmental sealing and gaskets
• Label application and product marking
• Custom packaging and documentation

We turn your designed electronics into finished products ready for testing, certification, or immediate deployment.

Our Assembly Process

Component Integration

Your assembled PCBs arrive and we integrate them into enclosures with all mechanical components, displays, and interfaces.

Internal Wiring

Cable assemblies, connectors, and internal wiring completed according to your specifications and drawings

Programming and Configuration

Devices programmed with your firmware, configured with specific parameters, and verified for correct operation.

Protective Coating

Conformal coating applied by hand to protect circuits from moisture, dust, and environmental conditions.

Final Testing

Complete system testing according to your test procedures. Functional verification before packaging.

Packaging and Documentation

Products packed according to your requirements with documentation, certificates, or user materials included.

Typical Box-Build Projects

Industrial Controllers:
• Process control devices with displays
• Data loggers and monitoring systems
• Custom measurement instruments

IoT and Connected Devices:
• Sensor nodes with wireless connectivity
• Gateway devices and edge computers
• Environmental monitoring stations

Specialized Equipment:
• Military and defense electronics
• Medical device assemblies
• Scientific instruments

Prototypes to Production:
• Functional prototypes for testing
• Pilot production runs (10-100 units)
• Small-series production (100-500 units)

Technical Capabilities

Enclosure Types:
• Plastic and metal housings
• Custom machined enclosures
• IP-rated weather protection
• EMI/RFI shielding requirements

Assembly Complexity:
• Multi-PCB systems with interconnects
• High-density cable assemblies
• Precision mechanical alignment
• Calibrated sensor integration

Programming Services:
• ARM, PIC, AVR microcontrollers
• FPGA configuration and verification
• Bootloader installation
• Factory test firmware

Quality Assurance:
• Function testing per your specifications
• Environmental stress screening
• Burn-in testing when required
• Final inspection and documentation

What You Need to Send Us

Assembly Documentation:
• Mechanical drawings and assembly instructions
• Bill of Materials including enclosures and hardware
• Wiring diagrams and cable specifications
• Programming files and configuration data

Components Provided:
• Assembled PCBs (we can do PCB assembly too)
• Enclosures, cables, and mechanical parts
• Firmware files and programming instructions
• Labels, documentation, packaging materials

Testing Requirements:
• Functional test procedures
• Acceptance criteria and limits
• Special test equipment requirements
• Calibration and adjustment procedures

Pricing and Timeline

Setup fee: €200-500 (depends on complexity)
Assembly cost: €25-150 per unit (depends on assembly time)
Timeline: 4-6 weeks from component arrival

Rush projects possible when all components are available and assembly requirements are straightforward.

Pricing varies based on:
• Assembly complexity and time required
• Programming and testing requirements
• Quantity and delivery schedule
• Special handling or documentation needs

Confidentiality and Security

Military-grade discretion on all projects.
We understand that box-build assemblies often contain proprietary technology and sensitive designs. All projects handled with complete confidentiality:

• Secure storage of your components and documentation
• Non-disclosure agreements for all team members
• No photos or project details shared externally
• Secure disposal of prototypes and test units